Cut List
- (4) 12-1/2″ x 4-3/4″ Sides edge glued together to make a final height of 9-1/2″
- (13) 18″ x *2- 1/4″ Slats (I used 1/2″ thick wood for my slats, but 3/4″ looks great too)
- *You may want to play around with the width of the slats depending on how much gap you want between each slat.
Milling & Assembly
First step was to work on my sides. To start I planed all of my boards(I had really crummy lumber). Then I trimmed my boards using my table saw to a width of 4-3/4″. After that I used my miter saw to cut a total of 4 boards at a length of 12 – 1/2″. I’ll need two boards for each side as I’ll edge glue them together to make each side. | |
Next up were the slats. It was a similar process as my sides. First I trimmed a board on my band saw to a width of 2-1/4″. Next up I cut 13 slats at a length of 18″. I’ll use 4 on each side and 5 on the bottom. You may want to play around with the width of the slats depending on how much gap you want between the slats. | |
I took a short-cut here and pre-sanded my boards after they were all cut. This makes it a little easier then trying to sand after the crate is finished. I used a standard 60, 100, 180 grit approach to my sanding. I also used my bench top downdraft table to help reduce the amount of sawdust kicked up. | |
For the sides of the crate I chose to edge glue two boards together. I could have used pocket holes, or dowels either of these would have been fine. I decided however, to use a biscuit joiner as I thought this would be the most suitable option for how I’m going to use it. To start I aligned my two boards and struck a few lines across both boards to know where to insert the biscuit. Next I used my tool to drill holes for the biscuits. After that I glued and clamped everything up till it was dry. | |
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This is an optional step, but I wanted small handles on the sides of my crates. I really wanted the look more than the function. I used a 1 – 3/4″ forstner bit and then slid my board over about 1″ and drilled another hole. It gave a nice rounded look(and was quicker then using a jig saw). |
To finish up my crates, there are again a lot of options here. Nails, screws, or even just glue. For mine I decided to attach all of the slats using glue and 1″ brad nails. I used 5 slats evenly spaced across the bottom of the crate and then 4 slats on each side. |